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The following is a
description of the Mobius Institute Courses. A general description
is offered, followed by the official description as per the ISO and ASNT
specifications
These courses have been structured in order to comply
with ISO 18436.2:2002 and in accordance with American Society for
Nondestructive Testing (ASNT) “Recommended Training for Level I and
Level II Vibration Analysis” per ASNT SNT-TC-1A recommended practice and
the applicable Mobius Institute written practice.
Mobius
Institute Vibration Technician Category I
Follows ISO
18436.2:2002 Category I and ASNT SNT-TC-1A:2001 Level I
The Vibration Technician course is
designed for the person who is responsible for collecting vibration
readings in the field. This person needs to understand why they are
collecting these readings; understand how vibration can indicate that a
fault condition exists; and how to correctly measure the vibration. They
must be able to download and upload the route, follow the route, record
field observations, recognize when the test must be repeated, and
understand what is required in order to do their job properly.
With the correct training, the Vibration
Technician will take pride in their job and ensure that time spent out
at the machine is put to best use.
Official description:
Individuals certified
as Vibration Technicians Category I may be authorized by their employers
to carry out single-channel machinery vibration measurements. They
shall not be responsible for the choice of sensor, vibration analyzer or
analysis method to be used, nor for the assessment of the test results.
They shall be qualified to:
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Operate portable
data collectors and pre-assigned routes.
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Acquire readings
from permanently installed instrumentation.
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Input results
into a database and download routes from a computer.
-
Conduct testing
under steady-state operating conditions following predefined
procedures.
-
Recognize when no
signal is present.
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Compare overall
or signal value vibration measurements against pre-established alert
settings.
There is a detailed
list of the topics covered in the matrix at the end of this document.
There are no special
requirements in order to be eligible for this course.
Course content is in
accordance with American Society for Nondestructive Testing (ASNT)
“Recommended Training for Level I Vibration Analysis” per ASNT SNT-TC-1A
recommended practice and the applicable Mobius Institute written
practice.

Mobius
Institute Vibration Analyst Category II
Follows ISO
18436.2:2002 Category II. This course is a prerequisite for ISO
18436.2:2002 Category III and ASNT SNT-TC-1A:2001 Level II.
The Vibration Analyst course is
designed for the person who may collect the vibration readings, but who
must also perform vibration analysis. This course provides an
introduction to spectrum, phase, time waveform and demodulation data
analysis, with the aim to prepare the trainee to diagnose the most
common fault conditions.
The course begins with a complete review
of vibration fundamentals, but then covers the operation and setup of
the data collector; a detailed review of vibration data analysis
(including the analysis methodology); an introduction to impact testing,
balancing and alignment; and specific training on how to diagnose
imbalance, misalignment, bearing faults, looseness and other common
fault conditions.
The Vibration Analyst is not responsible
for the program, and they are not solely responsible for recommending
corrective action, but when they receive the training, and gain
experience with the case histories and practical challenges, they will
play an important role in the vibration monitoring group.
Official description:
Individuals certified
as Vibration Analyst Category II are fully qualified personnel who may
be authorized by their employers to perform and/or direct industrial
machinery vibration measurements and vibration analysis for
single-channel measurements, with or without phase trigger signals,
according to established and recognized procedures. Personnel
classified as Vibration Analyst Category II require all the knowledge
and skills expected of Vibration Technician Category I and shall also be
qualified to:
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Select the
appropriate machinery vibration measurement technique.
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Setup instruments
for basic resolution of amplitude, frequency and time.
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Perform basic
vibration analysis of machinery and components such as shafts,
bearings, gears, fans, pumps, and motors using spectrum analysis.
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Maintain a
database of results and trends.
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Perform basic
(single-channeled) impact tests to determine natural frequencies.
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Classify,
interpret and evaluate the test results (including acceptance tests)
in accordance with applicable specifications and standards.
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Recommend minor
corrective actions.
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Understand basic
single-plane field balancing concepts, and
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Be aware of some
of the causes and effects of bad measurement data.
There is a detailed
list of the topics covered in the matrix at the end of this document.

Mobius
Institute Vibration Specialist Category III
Coming soon. Please
contact us if you are
interested.
Follows ISO
18436.2:2002 Category III and ASNT SNT-TC-1A:2001 Level II.
The Vibration Specialist course is
designed for the more experienced analyst who has greater program
responsibility.
This person requires detailed knowledge of
data collector setup and operation (data processing); spectrum,
waveform, phase, and demodulation data analysis; detailed knowledge on
diagnosing the complete range of fault conditions; field tests used to
validate fault conditions; root cause analysis; single-plane and two
plane balancing, dial indicator and laser alignment and other corrective
actions; detection and analysis of resonant conditions (including bump
tests and ODS); acceptance testing; report generation; the financial
issues related to condition monitoring; and how to run a successful
condition monitoring program.
The Vibration Specialist will have a solid
understanding of the theory, and will be given the practical experience
required to solve a wide range of problems. The Vibration Specialist can
take responsibility for the program, and recommend corrective action.
Official description:
Individuals certified
as Vibration Specialist III are fully qualified personnel who may be
authorized by their employers to perform and/or direct industrial
machinery vibration measurements and vibration analysis according to
established and recognized procedures. Personnel classified as
Vibration Specialist II require all the knowledge and skills expected of
personnel classified as Vibration Specialist I and shall also be
qualified to:
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Select the
appropriate machinery vibration analysis technique.
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Specify the
appropriate vibration instrumentation hardware and software for both
portable and permanently installed systems.
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Measure and
perform diagnosis of single-channel frequency spectra, as well as
time domain plots such as waveforms and orbits, under both
steady-state and unsteady operation conditions, with or without a
phase trigger.
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Establish
vibration monitoring programs, including determination of machines
for periodic/continuous monitoring, frequency of testing, route
plans.
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Establish
programs for the specification of vibration levels and acceptance
criteria for new machinery.
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Measure and
analyze basic operating deflection shapes.
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Understand and be
able to direct the use of alternative condition monitoring
technologies, such as acoustic emission, thermography, motor current
and oil analysis.
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Recommend field
corrective actions, such as balancing, alignment and replacement of
machine parts.
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Use acceleration
enveloping (demodulation).
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Perform basic
single-place field balancing.
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Report to
management regarding program objectives, budgets, cost justification
and personal development.
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Prepare reports
for appropriate personnel on machine condition, recommend corrective
action and report on the effectiveness of repairs, and
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Provide
instructions and technical direction to vibration trainees.
There is a detailed
list of the topics covered in the matrix at the end of this document.
Participants for this
course must have either successfully completed Mobius Institute Category
II course, or an acceptable equivalent.
Course content is in
accordance with American Society for Nondestructive Testing (ASNT)
“Recommended Training for Level II Vibration Analysis” per ASNT
SNT-TC-1A recommended practice and the applicable Mobius Institute
written practice.

Topics covered
The following is a list of the main topics covered in the Vibration
Technician I, Vibration Analyst II, and Vibration
Specialist III courses. Some topics are listed as being covered in
two or all three of the courses either because they are reviewed in the
Category II and/or III, or because the topics are covered in greater
detail in the II and/or III course.
Note: In a number of cases, we have opted to cover topics in
lower levels (i.e. Category II instead of only Category III) to ensure
that participants are learning all they should to perform their job
successfully.
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1. Overview
of maintenance practices and condition monitoring |
I |
II |
III |
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Maintenance
practices: breakdown, preventive, predictive |
X |
X |
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Reliability
centered maintenance/precision maintenance |
X |
X |
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Balancing,
alignment, and lubrication |
X |
X |
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Condition
monitoring |
X |
X |
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Overview of
vibration analysis |
X |
X |
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Alternative
technologies: oil analysis, infrared thermography, motor current
analysis, and acoustic emission |
X |
X |
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2. Principles
of vibration |
I |
II |
III |
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Basic motion |
X |
X |
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Period,
frequency |
X |
X |
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Frequency
units: Hertz, CPM, orders |
X |
X |
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Amplitude:
peak, peak-to-peak, and rms |
X |
X |
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Parameters:
displacement, velocity, acceleration |
X |
X |
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Units and
unit conversions |
X |
X |
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Time and
frequency domains |
X |
X |
X |
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Vectors and
modulation |
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|
X |
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Phase |
|
X |
X |
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Natural
frequency, resonance, critical speeds |
X |
X |
X |
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Force,
response, damping, stiffness |
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|
X |
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Beats,
modulation, signal shapes: sinusoidal, square, transient |
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X |
X |
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3. Data
acquisition |
I |
II |
III |
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Instrumentation |
X |
X |
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Dynamic
range, signal-to-noise ratio |
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X |
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Transducer
operation |
X |
X |
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Transducer
selection |
X |
X |
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Sensor
mounting locations |
|
X |
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Sensor
mounting issues, mounted natural frequency |
X |
X |
X |
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Fmax,
acquisition time |
|
X |
X |
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Proximity
sensor conventions |
|
X |
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Triggering |
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X |
X |
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Test planning |
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X |
X |
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Test
procedures |
X |
X |
X |
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Data formats |
|
X |
X |
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Computer
database upload/download |
X |
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Recognition
of poor data: no signals, settling time, ski-slope |
X |
X |
X |
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Recognizing
abnormal conditions: machine speed and load |
X |
X |
X |
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Machine
observations |
X |
X |
X |
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4. Signal
processing |
I |
II |
III |
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RMS/Peak
detection |
|
X |
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Analog/digital conversion |
|
X |
X |
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Analog
sampling, digital sampling |
|
X |
X |
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FFT
computation |
|
|
X |
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FFT
application |
X |
X |
X |
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Linear versus
logarithmic |
X |
X |
X |
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Time windows:
uniform, Hanning, flattop |
|
X |
X |
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Filters: low
pass, high pass, band-pass, tracking |
|
X |
X |
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Anti-aliasing |
|
X |
X |
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Bandwidth,
resolution |
|
X |
X |
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Noise
reduction |
|
X |
X |
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Averaging:
linear, synchronous time, exponential, peak |
|
X |
X |
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Dynamic range |
|
X |
X |
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Signal-to-noise ratio |
|
X |
X |
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True zoom
versus frequency expansion |
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X |
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5. Condition
monitoring |
I |
II |
III |
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Computer
database setup, computer database maintenance |
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X |
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Equipment
evaluation and prioritizing |
|
X |
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Monitoring
program design |
|
X |
X |
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Alarms setup:
band, narrowband, envelope |
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